Foam Fabrication | Colorado | The IPI Group, LLC

IPI Foam Fabrication

Die cutting

150 ton 60"x 40"x 8" single stroke capacity
120"x 60"x 8" incremented cut capacity
Flexible foam, corrugated & solid fiberboard, plastics, masonite, specialty materials

Cutting

120"x 84"x 50" vertical polyurethane foam cutting capacity up to 3.0 lb. density
120"x 48"x 13" vertical polyethylene foam cutting capacity up to 9.0 lb. density

Laminating

Foam-to-foam, foam-to-fiberboard, foam-to-wood and any other combination of materials
Heat lamination of foam-to-foam Polyethylene with 100% adhesion

Complete packaging turnkey solutions

IPI designs and manufactures complete production packs in house to provide your company with high quality packaging with record turn around time. IPI can, in most cases, design and produce hand cut sample parts in as little as 24 hours. Our standard lead time for production run packaging is 3-5 business days.

1/1

Large hard to pack (Type 1) items are our specialty

IPI is specially adept at protective packaging of large, oddly shaped items (Type 1 load). Items in this classification include robots, lasers, electronics, glass shapes, antennas, sculptures, antiques, live-head test equipment, calibrated equipment, etc.

Specialty die cutting and designs

With IPI's 8" straight stroke 150 ton die press, IPI can make straighter cuts in thicker foams to keep cupping to a minimum without the need for layering thinner foam sheets.

We can pluck-cut-and-replace the inner cavities to provide several cavity depths.

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Custom Pelican™ Cases

If you have extremely fragile equipment or something that just needs extra protection, we can customize your Pelican™ Case in-house to fit your needs. The picture above is a custom foam-filled Pelican™ Case for the US Army used to haul tablets and battery backups. It needed a detachable cord with outlets for in-case charging on the go.